SECTION 45: CABIN DOORS & TRANSPARENCIES: Difference between revisions

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* Notes
* Notes
** This method requires drilling holes along the edges of the windows. If your inside is in a finished state, this will cause patching / touch-ups after the window installation (note: door is double walled and holes don't go through).
** This method requires drilling holes along the edges of the windows. If your inside is in a finished state, this will cause patching / touch-ups after the window installation (note: door is double walled and holes don't go through).
** Be careful with wing nut clecos: Since the doors are double walled, you may not be able to fully insert the wing nut cleco in shallow areas. Do not proceed if this happens, rather use a thicker stack of wood pieces. As you tighten the wing nut cleco, the spreader dowel of the cleco is being pushed into the hole. If it hits the inside skin, and you keep tightening, you will pull the cleco out and the hole is ruined.
** Consider using a thin piece of metal, e.g. a 3/1000" feeler gauge, to protect the window while drilling.
** Consider using a thin piece of metal, e.g. a 3/1000" feeler gauge, to protect the window while drilling.
** The video recommends 6 inch sanding discs which aren't readily available. 4 1/2” flap sander disks from Harbor Freight work as well. Excellent is also the Harbor Freight 3x21 belt sander with 120 Grit belt (hang it off an engine hoist or ceiling to relieve wrist forces).<br>[[File:Belt sander.jpg|300x300px]]
** The video recommends 6 inch sanding discs which aren't readily available. 4 1/2” flap sander disks from Harbor Freight work as well. Excellent is also the Harbor Freight 3x21 belt sander with 120 Grit belt (hang it off an engine hoist or ceiling to relieve wrist forces).<br>[[File:Belt sander.jpg|300x300px]]
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