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SECTION 45: CABIN DOORS & TRANSPARENCIES: Difference between revisions
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Modifications to Consider | Modifications to Consider | ||
* For door options see the page [[ | * For door options see the page [[Door Locks / Hinges / Handles|Door Locks / Hinges / Handles / Seals]]. | ||
* The PlaneAround Center Cam is considered a must-have safety device by most builders. | * The PlaneAround Center Cam is considered a must-have safety device by most builders. | ||
* Especially if using the McMaster seals, consider using [https://planearound.com/shop/ols/products/door-strut-attach-brackets-set-of-two upgraded door strut mounts]. | * Especially if using the McMaster seals, consider using [https://planearound.com/shop/ols/products/door-strut-attach-brackets-set-of-two upgraded door strut mounts]. | ||
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* Step 2: a thin painter's plastic drop cloth works well to protect the fuselage from the door epoxy. | * Step 2: a thin painter's plastic drop cloth works well to protect the fuselage from the door epoxy. | ||
* NOTE: if using PlaneAround 180 degree latch, consider installing the gearbox before bonding the two door halves together. | * NOTE: if using PlaneAround 180 degree latch, consider installing the gearbox before bonding the two door halves together. | ||
* Step 7: The cabin top has a flat spot between the doors and the rear window. Your door will not fit flush in this area and you'll have to fix the cabin top with epoxy later. | * Step 7: The cabin top has a flat spot between the doors and the rear window. Your door will not fit flush in this area and you'll have to fix the cabin top with epoxy later. See portion marked red in this picture: | ||
[[File:2025-06-26 18.52.37.jpg|none|thumb|Red box indicates flat spot in RV-10 cabin top mold that causes the door to not sit flush.]] | |||
== 45-06 == | == 45-06 == | ||
* A bolt is used as hinge pin. Consider grinding down the head a bit if it interferes with the cabin pocket. | * A bolt is used as hinge pin. Consider grinding down the head a bit if it interferes with the cabin pocket. | ||
* A group of builders are working on a hinge cover, see [https://cad.onshape.com/documents/84d0ba8a64dbd86d8aee8ad1/w/ed92d4e493cd33946f3013d2/e/1d170d74353b23aebd0a0215 OnShape CAD project], check fit using this 1:1 print [[Media:Hinge cover v2.pdf| pdf file]] | * A group of builders are working on a hinge cover, see [https://cad.onshape.com/documents/84d0ba8a64dbd86d8aee8ad1/w/ed92d4e493cd33946f3013d2/e/1d170d74353b23aebd0a0215 OnShape CAD project], check fit using this 1:1 print [[index.php?title=Media:Hinge cover v2.pdf| pdf file]] | ||
* The plans provide instructions for fitting the hinges to the LHS door, and Step 3 provides the positions for the WD-1019-L and WD-1019-R hinges. The plans then instruct the builder to 'repeat this step for the right side door hinges'. Note: the WD-1019-L hinge must be placed <u>Forward</u> side, and the WD-1019-R hinge must be placed <u>Aft</u> side of the doors, <u>not Left and Right</u> as the part naming would suggest.<br>[[File:WD-1019-L-R Hinges.jpg|300px|Cabin door hinge placement]]<br>See also section 4:<br>[[File:Screen_Shot_2024-04-03_at_8.29.19_AM.png|500px]] | * The plans provide instructions for fitting the hinges to the LHS door, and Step 3 provides the positions for the WD-1019-L and WD-1019-R hinges. The plans then instruct the builder to 'repeat this step for the right side door hinges'. Note: the WD-1019-L hinge must be placed <u>Forward</u> side, and the WD-1019-R hinge must be placed <u>Aft</u> side of the doors, <u>not Left and Right</u> as the part naming would suggest.<br>[[File:WD-1019-L-R Hinges.jpg|300px|Cabin door hinge placement]]<br>See also section 4:<br>[[File:Screen_Shot_2024-04-03_at_8.29.19_AM.png|500px]] | ||
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** [https://www.amazon.com/dp/B000KZYJAW Silpruf @ Amazon] | ** [https://www.amazon.com/dp/B000KZYJAW Silpruf @ Amazon] | ||
** [https://www.youtube.com/watch?v=A336SG-fsiI 5-part instructional video] | ** [https://www.youtube.com/watch?v=A336SG-fsiI 5-part instructional video] | ||
** See also [[ | ** See also [[index.php?title=Media:SilPruf Window instructions.pdf|Dan H's write-up of the above Silpruf Method]] | ||
** See also this [https://glasair-owners.com/glastar-sportsman/how-to-builder-tips-glastar-sportsman/glastar-and-sportsman-window-installation/ Glastar article]. | ** See also this [https://glasair-owners.com/glastar-sportsman/how-to-builder-tips-glastar-sportsman/glastar-and-sportsman-window-installation/ Glastar article]. | ||
** Notes | ** Notes | ||
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* Sikaflex | * Sikaflex | ||
** [http://www.westernmarine.com/acrobat/sik%20application%20guide.pdf General Sikaflex instructions] | ** [http://www.westernmarine.com/acrobat/sik%20application%20guide.pdf General Sikaflex instructions] | ||
** [[ | ** [[index.php?title=Media:RV-10 Windows Install Sikaflex.pdf|Yannick B's write-up on using Sikaflex for the windows]]<br>Pictures are [https://yankeebravo.ch/en/finishing-kit/ here]. | ||
** This thread says one needs 4 tubes of Sika 295: [https://www.facebook.com/groups/vansrv10/posts/8764619076992447 FB thread] | ** This thread says one needs 4 tubes of Sika 295: [https://www.facebook.com/groups/vansrv10/posts/8764619076992447 FB thread] | ||
* A good read on window attachment is this [https://vansairforce.net/community/showthread.php?t=212770 VAF thread] | * A good read on window attachment is this [https://vansairforce.net/community/showthread.php?t=212770 VAF thread] | ||
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== 45-19 == | == 45-19 == | ||
* Windscreen base fairing lay-up<br>[[ | * Windscreen base fairing lay-up<br>[[index.php?title=Media:Windshield to Fuse Transition Steps.pdf|Windshield_to_Fuse_Transition_Steps.pdf]]<br>See also [https://www.vansaircraft.com/faq/canopy-fiberglass-fairing-how-to-video-series/ Van's video for the RV14]. | ||
[[Category:Hints]] | [[index.php?title=Category:Hints]] | ||