Hints for installing TS Flightline hoses: Difference between revisions

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* Each hose has a tag crimped on with VERY sharp edges where they cut the tab off. Consider using a glue gun and adding hot glue to the tabs so you don't cut yourself handling the hoses during install. Make sure the tags are not near anything they can touch later during flight and cut into.
* Each hose has a tag crimped on with VERY sharp edges where they cut the tab off. Consider using a glue gun and adding hot glue to the tabs so you don't cut yourself handling the hoses during install. Make sure the tags are not near anything they can touch later during flight and cut into.
* The tags have a hose number stamped onto it, e.g. "H9" (Hose 9). The kit contains a small paper sheet that lists the function of each fuel hose number.
* The tags have a hose number stamped onto it, e.g. "H9" (Hose 9). The kit contains a small paper sheet that lists the function of each fuel hose number.
==== Fuel Lines ====
* Fuel Line Tags
** ASF103-10 R1 H1 and H22 - Under seat fuel lines
** ASF103-10 R1 H1 and H22 - Under seat fuel lines
** 3 - not used for wing root filter kit
** 3 - not used for wing root filter kit
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** 10 fuel return line
** 10 fuel return line
** 11 and 12 - fuel in lines
** 11 and 12 - fuel in lines
* The brake lines are:
* If you have the setup for SDS fuel pumps, consider not running the hose from the fuel valve to the pumps in a straight line. The hose is very short and stiff and has no way to shrink / stretch if there is no bend in it. It also gives you a bit more freedom concerning how far to screw the fitting into the pump assembly. The milled distribution manifold may not allow you to add another full turn.<br>[[File:2023-09-04 14-32-38.jpg|467x467px]]
* The fuel lines under the seats are held by F-1084A/F-1084B. Normally the metal lines are protected by plastic bushings with 0.375 ID / 0.5 OD. For the premade lines, one can use rubber grommets forced over the fitting, e.g. ID 0.5 (1/2), OD .594 (19/32). This requires enlarging the F-1084 holes to 19/32.
 
==== Brake Lines ====
* Brake line Tags
** ASF102-1 R2 H1 - left tunnel hose (shorter)
** ASF102-1 R2 H1 - left tunnel hose (shorter)
** ASF102-1 R2 H2 - right tunnel hose (longer)
** ASF102-1 R2 H2 - right tunnel hose (longer)
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** ASF102-3 R2 H1 and H2 - gear leg hoses
** ASF102-3 R2 H1 and H2 - gear leg hoses


* If you have the setup for SDS fuel pumps, consider not running the hose from the fuel valve to the pumps in a straight line. The hose is very short and stiff and has no way to shrink / stretch if there is no bend in it. It also gives you a bit more freedom concerning how far to screw the fitting into the pump assembly. The milled distribution manifold may not allow you to add another full turn.<br>[[File:2023-09-04 14-32-38.jpg|467x467px]]
[[Category:Optional]]
==== Brake Lines ====
* Page 38-3, Step 5: You won't be using the brass elbows, instead TS Flightline provides additional AN822-4D elbows, so all ports on the master cylinder will get them.
* Page 38-3, Step 5: You won't be using the brass elbows, instead TS Flightline provides additional AN822-4D elbows, so all ports on the master cylinder will get them.
* Page 38-7, Step 2: You won't be using the Nylon tee, instead TS Flightline provides an T-fitting that has two hose adapters and one for the brake fluid reservoir
* Page 38-7, Step 2: You won't be using the Nylon tee, instead TS Flightline provides an T-fitting that has two hose adapters and one for the brake fluid reservoir
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* The brake lines under the seats are held by F-1084A/F-1084B. Normally the metal lines are protected by plastic bushings with .25 ID / .375 OD. For the premade lines, one can use rubber grommets forced over the fitting, e.g. ID 0.375 (3/8), OD .469 (15/32). This requires enlarging the F-1084 holes to 15/32.
* The brake lines under the seats are held by F-1084A/F-1084B. Normally the metal lines are protected by plastic bushings with .25 ID / .375 OD. For the premade lines, one can use rubber grommets forced over the fitting, e.g. ID 0.375 (3/8), OD .469 (15/32). This requires enlarging the F-1084 holes to 15/32.
* The brake lines under the seats are going to the aftmost hole instead of the center hole if you need a return line.
* The brake lines under the seats are going to the aftmost hole instead of the center hole if you need a return line.
[[Category:Optional]]
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