SECTION 18: FUEL TANK

Build Instruction Updates

• N/A

Check for more recent updates here

Note: Seems, the T-1004 ribs have changed in 2024 to a -1 revision with a heptagon hole. See this FB thread.

Videos (Definitely watch the Vans Video!)

• Vans
• Plane Lady

Hints

• Deburr the ribs before fluting
• Check threads on leak testing
  • VAF 4/2022...
  • FB 3/2024
• Countersink 3-x skin rivet holes in T-1005
  • VAF 4/2020

Page 18-5

• Figure 3, the rivet diagram, has a hole with no rivet callout. It's near the bottom of the diagram, roughly in the middle. This hole is only on the bottom side to get the rear baffle oriented correctly. The flange angles are not the same for upper and lower side. Use the same rivet as for the neighbor ones (AN426AD3-3.5). See this FB post for details. See also this VAF post for details. See also this VAF thread for details.

Page 18-6

• The aluminum vent line needs to be flared. Otherwise, it may leak later or come apart. Consider buying one of these tools:
  • at Spruce Read the comments section, there are some great hints for the tool posted.
  • at Amazon
  • at Spruce

Capacitive Fuel Senders

A photo gallery of RV-10 tanks being built with capacitive fuel senders. Has a list of components needed and schematics with dimensions used for the plates.

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